Salt
Cracker goes to Bonneville 2011
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Photo above by Bill Anderson.
Photos on the left by Horst Rösler. |
August 22, 2011
- Bonneville update: Lars and the supercharged
741 are now in the SCTA record books with an average speed of 119
Km/h (73.903 mph) in the 500 A-VBF class, after a best run at Speed
Week of 160 Km/h (99.168 mph). There were some problems during the
second run, but I hope they will be solved for the races at the BUB event
at Bonneville starting next weekend.
When Lars gets home,
I am going to twist his arm for him to pick up the building story where
it left off back in 2009, but here is the long and short of it. Engine
damage from its rough debut last year at Bonneville (blown head gaskets,
wrong ignition timing, manifold leaks and, as it turned out, excessively
high boost pressure, but still going 142 Km/h) amounted to no more than
a burnt groove in the rear head where the gasket had failed, warped exhaust
valves and flywheels having twisted a little on shaft tapers (they have
now been Loctited). 741 engines are tough little buggers - in particular
when put together right with good parts from IPE.
We finally got it
on the dyno, where it turned out that boost was a lot higher than expected.
With approximately 15 psi of boost it had around 40 rear wheel HP at 5000
rpm running on methanol. With a more moderate boost of around half that
(blow-off valve partially open), around 30 HP. Blower gearing was changed
to lower the boost before packing the bike, but not in time for more tests.
A big concern was the CV carb float bowl running dry during tests, but
also no time to test mods supposed to help with this. The head gasket problem
appears to have been completely solved by switching to solid copper gaskets
(I have these gaskets for 741, Sport Scout and Chief, by the way). |
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September
2, 2011 - Bonneville update: Supercharged
741 is now in the AMA record books, too, with an average speed of 157
Km/h (97.5 mph) over two runs at the BUB meet at Bonneville.
The record is in
the 650 A-VBF class (A = special construction chassis. V = vintage; before
1957. B = supercharged. F = fuel other than gasoline/petrol; the engine
runs on methanol).
The engine is 600cc
- actually this is a standard IPE 600cc
741 engine, apart from bigger exhaust
valves to help the supercharged gasses get out again, and apart from the
blower stuff, of course.
The reason for the
different engine size classes is that some organizing bodies (like SCTA)
have a "discount" for side valve engines, letting them run in the next
lower class - e.g. up to 650cc side valve engines run in the 500 class.
Under other rules (like AMA) there is no such volume discount, so a 600cc
engine, no matter where the valves are, runs in the 650 class; there is
no 600 class.
Remember, when looking
at the speeds here, that the combined temperature and altitude at Bonneville
is the equivalent of an altitude of ~7250 feet, or 2200 meters, above sea
level (according to the Speed Week timing slip above). This "thinner air"
means that engines make less power here than they would at sea level -
around 23% less, actually, if the equivalent density
altitude above of ~7250 ft is correct, as standard air pressure at
sea level is 14.7 psi, and air pressure at 7000 ft around 11.3
psi. |
Record certificate!
(photo by Bill Anderson)
There
is a great article about the 2011 BUB Bonneville racing event on the fabulous
Vintagent
blog (photo from the article).
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Salt
Cracker goes to Bonneville 2010
Last updated September 5, 2010
Engine,
Frame & Other Parts, Guidance, Sponsorship - and Long Distance Tech
Support :-)
by |
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The
Salt Cracker went to Bonneville for the 2010
Speed
Week and BUB
racing meets. Not really ready, but it was sort of now-or-never, so the
plan was to get the bike to Bonneville and then take things from there.
While not everything went perfectly with the untested bike, it got to race
on the salt and now has an official AMA timing slip to prove it.
Salt
Cracker. |
Salt
Cracker. |
All
packed up. Ready or not. |
|
While
we wait for news from Bonneville, here is a short video of the first start
up of the engine not so long ago back in Copenhagen ->
August
17, 2010 |
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Salt
Cracker in the pits at Speed Week. Lars hopes to get the bike assembled
today and through tech inspection. No internet on the salt, so updates
when possible ->
August
17, 2010 |
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Then
one morning you wake up, discovering that you are really there. In a van
with an Indian in the back.
August
19, 2010. First email update with photos made it through! |
The
Indian hits the salt after a 8000 Km journey. Getting the bike through
customs was much less of a problem than had been feared. |
Lars'
pit host George had hand-hammered this fantasic aluminum Indian relief
and brought it as a gift. |
Salt
Cracker pits, all supplied by George and the Tri-Mac Speedsters team. The
nicest people on the planet! |
Lars
doing his "rookie run" on the Tri-Mac Speedsters #476B supercharged, intercooled
100 cc Yamaha two-stroke.
There
are classes for ANYTHING at Bonneville. |
Ready
for tech inspection.
Even
with all the rule reading and consultation back home, there were still
things that had to be corrected before the bike could pass tech/safety
inspection. |
At
tech inspection. Salt Cracker passed with flying colors, and the inspectors
called it a work of art.
Now
to get ready for the first run...
August
19, 2010. |
There
are still problems to be solved with the untried engine.
It
didn't get to run at Speed Week but BUB is just a week away! |
Lars'
(mobile!) workshop outside his motel room in Wendover - the little town
next to Bonneville, and the only inhabited place for miles in any direction. |
Main
jobs on the list, to be done before BUB starts Saturday, is checking for
leaks in the intake system and finding out exactly what current ignition
timing is. |
Improvised
leak
testing setup. "Cowboy tricks" rule when you have to work on your engine
in the middle of a desert. |
And
leaks were found! One huge one, that must be the main reason the engine
wouldn't run right + several smaller ones. Ignition timing was also way
off. |
Drew
Gatewood of GEARS
kindly brought this selection of pilot jets for the Keihin CV (Lars has
a drill set for the main jets), so now there should be a good chance of
getting in a run or two at BUB.
August
28, 2010. |
Finally!
Salt Cracker on its first real test ride at BUB (and the first time Lars,
or anyone, has actually ridden the bike).
August
30, 2010
There
are more details/additional info on the Update
History page. |
"I
am an idiot", wrote Lars. Well... It turned out he had set the electronic
ignition
on the wrong cylinder, even after all our ignition talk. So, with ignition
and air leaks fixed, it's RUNNING! If all goes well the first timed run
will be today. Latest update: Water has cleared from the short course (it
was flooded earlier today, and racing postponed), and bikes have started
running. No news of the Salt Cracker yet, but stay tuned! |
Salt
Cracker is not the only Indian at BUB.
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August
31, 2010.
Weather
is better today, and lots of bikes running on both courses. After a minor
mishap that stopped the Salt Cracker's second test ride (see pic to the
right), there should be a good chance to get in a timed run today, Tuesday. |
Broken
gear lever was quickly brazed up again, thanks to the many helpers. But
it meant no second test run yesterday. |
For
BUB, Lars is sharing pits with Kurt from Reno, Nevada (originally Denmark)
and his fabulous Vincent Black Lightning. |
Lessons
(so far) from Lars' Bonneville adventure:
1.
Don't ever bring an unfinished and untested bike to Bonneville. It is a
total waste of time.
2.
Disregard the above. Bonneville is the best place on Earth to waste your
time! |
September
1, 2010.
More
problems Tuesday. The mounting threads in the bottom of the cast aluminum
tank stripped, and Helicoils had to be found. Luckily the local auto store
in Wendover had the right size, even if it was an odd metric one. After
that was fixed, the gear lever broke again... |
There
is now a "Mk2" gear shift lever in place! :-)
Click
to watch video -> |
But
the engine runs good and strong now! So everything should be in place for
a timed run today, Wednesday. |
September
1, 2010
Update
earlier today:
Lars
had a timed run this morning (Bonneville is 8 hours behind Europe), but
I don't have the time for his run yet. Eye witness report: "It sounded
good and looked strong". |
September
1, 2010
Update
earlier today:
Got
a text message from Lars: "Engine ran good and fast - blew a head gasket
in the timed mile" (they time the middle mile of the 5 mile course). So
not clear if there was an official time. I have later heard that it was
the front gasket during this first run. I packed extra head gaskets in
the spares kit I made up for him, so there should be enough for a few more
runs, even if this problem persists. |
2010
BUB course layout.
Event
Schedule/racing times.
Last
updated
September 5, 2010 |
<-
Map of this year's race courses, and event schedule. There is wind today,
and they are not running the really fast bikes (streamliners etc), so the,
normally 11 miles long, "International" course has been shortened to 5
miles, with both courses being used for the slower bikes (lines are long
from the last days' weather delays). Lars ran on the shortened "International".
After racing ends tonight, there is only half a day tomorrow... |
September
1, 2010
Second
run: Lars' official speed over the timed mile was 88.198 mph (141,91
km/h) - losing power from another blown gasket (the rear this time). Actually
I think this is an OK speed, no matter what, for what is essentially an
untested, undeveloped stock 741 engine with a blower bolted on and guesswork
gearing (and keeping in mind Bonneville's altitude of 4300 ft/1300m with
resulting thinner air), but let's see what it will do if he gets a perfect
run. |
September
1, 2010. Final update(?): It looks like racing is
over for the Salt Cracker for this year. When Lars got the cylinder heads
off the second time, the flame from the blown gasket had burnt a groove
in one cylinder head. But, hey! He DID it! No matter how bleak things looked
(and, believe me, they have looked pretty bleak at times), he kept the
faith and soldiered on. Now we are much wiser as to what needs changing
for next time. I think I can safely speak for Lars here, in sending a big
and heartfelt THANKYOU! to all the wonderful, kind and generous people
who believed in him and went out of their way to help him make his dream
come true.
It's
official! |
Burnt
gasket and head. |
Tired
but happy! |
With
a little help from... :-) |
When Lars
gets home, and has digested the huge number of impressions and inputs this
trip must have given him, I hope he will find the strength to carry on
the building story where circumstances put
a halt to it, and keep up regular updates so his many - old and new - friends
all over the world can follow the progress of his preparations for next
time. |
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